Pengenalan Mesin Screw Press Kelapa Sawit, beserta Komponen di Dalamnya

Mesin Screw press Kelapa Sawit merupakan alat yang biasa digunakan dalam proses pemisahan minyak di mesin digester. Worm Screw (Kempa Ulir) di mesin Screw Press adalah salah satu komponen utama pada mesin pengekstraksi CPO (Crude Palm Oil) / minyak mentah sawit dari Tandan Buah Segar. Pabrik Minyak Kelapa Sawit memproses bahan baku berupa Buah Sawit atau sering disebut Tandan Buah Segar (TBS) menjadi minyak kelapa sawit CPO (Crude Palm Oil) dan inti sawit ( Palm Kernel).

Screw press Pabrik Kelapa Sawit berfungsi untuk mempress buah sawit. Kapasitas  Screw Press ada : P10 , P15, P20 , bahkan ada merk tertentu  sampai P30. Supaya hasil press baik, maka harus dijaga kondisi banyak sparepart di dalam mesin screw press atau Kempa Ulir Sawit misalnya: worm screw, press cage, dll.

Komponen mesin screw press Kelapa Sawit

Ada begitu banyak komponen di dalam mesin screw press ini, mulai dari komponen berukuran kecil sampai komponen berukuran besar. Dan semua komponen ini penting disupply dengan komponen yang asli untuk menjamin life time (umur) spare part di dalamnya.

Berikut ini adalah daftar spare part (komponen) di dalam mesin Kempa Ulir / mesin Screw Press merek CB – MODIPALM (buatan Malaysia) yang dibagi menurut Kapasitas Mesin Screw press / Kempa Ulir ini:

a. Kapasitas 10 Ton per jam

Part No. Description
1 Hydraulic cylinder (Rexroth)
2 Lock nut
3 Stabiliser
4 Cone guide
4a Cone guide bush c/w lock nut
5 U coupling ( Locking Plate C)
6 Lengthening Shaft Stopper
7 Adjusting cone
8 Worm lengthening shaft
  8a Cast Iron Bush
10 Hot water pipe
11 Press cage 3×4 c/w 22,000 holes
12a Worm screw (L.H.S) – C/steel Hollow
12b Worm screw (R.H.S) – C/steel Hollow
12a Worm screw (L.H.S) – 3% Chrome Molly -H
12b Worm screw (R.H.S) – 3% Chrome Molly-H
13 Tie rod c/w nut
13a Tie rod Nut LHS/RHS
14 Strainer plate (s/s)
15 Oil seal 150
16 Wearing plate
17 Bearing cover plate
19 Oil seal 120
20 Spherical roller bearing 22224
21 Spur gear c/w Harden
22 Drive shaft (R.H.S) Assab 709
23 Drive shaft (L.H.S) Assab 709
24 Spacer
25 Spherical thrust bearing 294
26 Spherical thrust bearing 293
27 Spherical roller bearing 2
28 Oil seal 130
  28a Oil seal 100
29 Locking collar
  29a Thrust ring (outside)
30 Taper spacer
30a Main shaft Lock Nut
30b Main Shaft Lock Washer
31 Left hand cover
32 Right hand cover
33 16″ dia. flexible coupling
34 Gearbox
35 30 kW TEFC squirrel cage motor
36 Gearbox pulley
37 Motor pulley
38 Coupling cover
39 Pulley cover
40 V-belt
41 Cone section (Bare Unit)
42 Intermediate Body ( Bare Unit)
43 Split spur gearbox (Bare Unit)
Key for drive shaft
Outlet Piece
22&23 Drive Shaft (LHS &RHS) 760

b. Kapasitas 15 Ton per jam

Part No. Description
1 Hydraulic Cylinder (Rexroth)
2 Cone Guide Lock nut
3 Stabiliser
4 Cone guide
4a Cone Guide bush c/w lock nut
5 U coupling (Locking Plate C)
6 Lengthening Shaft Stopper
7 Adjusting cone
8 Worm lengthening (Solid)
  8a Bush
11 Press cage 3×4 c/w 22,000 holes
12a Worm screw (L.H.S) – Cast steel- Hollow
12b Worm screw (R.H.S) – Cast steel- Hollow
12a Worm screw (L.H.S) – 3% Ch. Molly- Hollow
12b Worm screw (R.H.S) – 3% Ch. Molly- Hollow
13 Tie rod c/w nut
13a Tie rod nut LHS/ RHS
14 Strainer plate
15 Oil seal 150
16 Wearing plate
17 Bearing cover Plate
19 Oil seal 120
20 Spherical roller bearing 22
21 Spur gear
22 Drive shaft (R.H.S) Assab 705
23 Drive shaft (L.H.S) Assab 705
24 Spacer
25 Spherical thrust bearing 29
26 Spherical thrust bearing 293
27 Spherical roller bearing 22
28 Oil seal 130
  28a Oil seal 100
29 Locking collar
  29a Thrust ring (outside)
30 Taper spacer
30a Main shaft lock nut
30b Main shaft lock Washer
31 Left hand cover
32 Right hand cover
33 16″ dia. flexible coupling
34 Gearbox
35 30 kW TEFC squirrel cage motor
36 Gearbox pulley
37 Motor pulley
38 Coupling cover
39 Pulley cover
40 V-belt
41 Cone Section (Bare Unit)
42 Intermediate Body (Bare Unit)
43 Split Spur Gearbox (Bare Unit)
Key for drive shaft
62
Outlet piece

c. Kapasitas 20 Ton per jam

Part No. Description
1 Hydraulic Cylinder (Rexroth)
2 Lock Nut
3 Stabilizer
3a Press Cake Stopper Plate
4 Cone Guide
5 Wear Pipe c/w oil seal
5a Wear Pipe Oil Seal
6 Outlet Piece
7 Adjusting Cone c/w bush
8 a) Screw Drive Shaft (LHS) 709
8 b) Screw Drive Shaft (RHS) 709
11 Press Cage 5 mm S/H (Boiler Plate)
12 ab) Sectional Worm Screw L/R – C/steel
12 c) Sectional Worm Screw L/R – Ch.Molly
12 d) Sectional Worm Screw L/R – Ch.Molly
13 Main Shaft Coupling
14 Strainer Plate (S/S)
14a Strainer Plate Bar
15 Oil Seal
16 Wearing Plate
17 Bearing cover Plate
19 Oil Seal
20 Spherical Roller Bearing
21 Spur Gear c/w Harden
22 Drive Shaft (RHS) 705
23 Drive Shaft (LHS) 705
24 Spacer
25 Spherical Roller Thrust Bearing  29424E
26 Spherical Roller Bearing
28 Oil Seal 140
31 Left Hand Cover
32 Right Hand Cover
33 Chain Coupling
34 Gearbox
35 37KW Motor
36 Taper Lock Pulley SPB3
37 Taper Lock Pulley SPB1
38 Coupling Cover
39 Pulley Cover
40 V-Belt
41 Cone Section (Bare Unit)
41a Cone Section Leg
41b Cone Section Leg Wheel
42 Intermediate Body (Bare Unit)
42a Press Body Outlet Flange
42b Intermediate S/S Cover
42c Intermediate Side Cover
42d Intermediate Top Cover
43 Spur Gearbox Split (Bare Unit)
43a Spur Gearbox Side Cover
43b Air Releaser
43c Socket
43d Oil Level Indicator
43e Eye Bolt
44 Cone Section Mounting Plate
45 Spherical Roller Bearing c/w sleeve
46 Bearing Front Cover
47 Bearing Stopper (Ring)
48 Bearing Back Cover
49 Wear Pipe Lock Nut
52 Spacer
53 Bearing Back Cover
54 Oil Seal
55 O- ring
56
Cone Guide O-Ring
57 Cone Guide O-Ring
58 Cone Guide Packing
59 Adjusting Cone Bush
60 Drive Shaft Lock Nut
61 Drive Shaft Lock Washer
62 Base Frame
63 Hydraulic Nut
64 Hydraulic Cylinder Collar
65 Double Chain

Sekilas  foto sparepart screwpress:

pengenalan mesin screw press kelapa sawit beserta komponen di dalamnya
Sparepart Pabrik Sawit

 

screw press kelapa sawit
Worm Lengthening Shaft

 

sparepart screw press kelapa sawit
Pisau Digester

 

Merek Screw Press Kelapa Sawit yang ada di Pasaran

Produsen mesin screw press pabrik Sawit pada awalnya banyak dari Negara Malaysia, tapi sekarang juga sudah ada beberapa produsen yang jual mesin screw press kelapa sawit berasal dari negara Indonesia. Beberapa merek screw press yang ada di Pabrik Sawit: CB – MODIPALM, Wang Yuen, KIEN SENG, MSB, GS, APINDO, LAJU, US (UNIVERSAL STEEL), UVE (UNIVESSEL).

 

 

2 thoughts on “Pengenalan Mesin Screw Press Kelapa Sawit, beserta Komponen di Dalamnya”

    1. Yth Pak Amsas,
      Boleh minta no hp bpk? Cara pemesanan mudah pak, bpk tinggal email ke:
      sales.medan@kharisma-sawit.com / sales.jakarta@kharisma-sawit.com / sparepart.medan@kharisma-sawit.com / sparepart.jakarta@kharisma-sawit.com

      Atau bisa juga teleppn ke:
      Kantor Medan: Telp: +62-61-8469822, +62-61-8469806,+62-61-8472878, 08116083141
      Kantor Jakarta: Telp: +62-21-6332821/ 08561937055 / 082110867732

      Website kami: http://www.kharisma-sawit.com

      Makasi pak Amsas

      Salam,
      PT. Kharismapratama Abadisejatindo

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