Pengenalan Mesin Screw Press Kelapa Sawit, beserta Komponen di Dalamnya

Mesin Screw press Kelapa Sawit merupakan alat yang biasa digunakan dalam proses pemisahan minyak di mesin digester. Worm Screw (Kempa Ulir) di mesin Screw Press adalah salah satu komponen utama pada mesin pengekstraksi CPO (Crude Palm Oil) / minyak mentah sawit dari Tandan Buah Segar. Pabrik Minyak Kelapa Sawit memproses bahan baku berupa Buah Sawit atau sering disebut Tandan Buah Segar (TBS) menjadi minyak kelapa sawit CPO (Crude Palm Oil) dan inti sawit ( Palm Kernel).

Screw press Pabrik Kelapa Sawit berfungsi untuk mempress buah sawit. Kapasitas  Screw Press ada : P10 , P15, P20 , bahkan ada merk tertentu  sampai P30. Supaya hasil press baik, maka harus dijaga kondisi banyak sparepart di dalam mesin screw press atau Kempa Ulir Sawit misalnya: worm screw, press cage, dll.

Komponen mesin screw press Kelapa Sawit

Ada begitu banyak komponen di dalam mesin screw press ini, mulai dari komponen berukuran kecil sampai komponen berukuran besar. Dan semua komponen ini penting disupply dengan komponen yang asli untuk menjamin life time (umur) spare part di dalamnya.

Berikut ini adalah daftar spare part (komponen) di dalam mesin Kempa Ulir / mesin Screw Press merek CB – MODIPALM (buatan Malaysia) yang dibagi menurut Kapasitas Mesin Screw press / Kempa Ulir ini:

a. Kapasitas 10 Ton per jam

Part No.		Description
1		Hydraulic cylinder (Rexroth)
2		Lock nut
3		Stabiliser
4		Cone guide
4a		Cone guide bush c/w lock nut
5		U coupling ( Locking Plate C)
6		Lengthening Shaft Stopper
7		Adjusting cone
8		Worm lengthening shaft
8a		Cast Iron Bush
10		Hot water pipe
11		Press cage 3×4 c/w 22,000 holes
12a		Worm screw (L.H.S) – C/steel Hollow
12b		Worm screw (R.H.S) – C/steel Hollow
12a		Worm screw (L.H.S) – 3% Chrome Molly -H
12b		Worm screw (R.H.S) – 3% Chrome Molly-H
13		Tie rod c/w nut
13a		Tie rod Nut LHS/RHS
14		Strainer plate (s/s)
15		Oil seal 150
16		Wearing plate
17		Bearing cover plate
19		Oil seal 120
20		Spherical roller bearing 22224
21		Spur gear c/w Harden
22		Drive shaft (R.H.S) Assab 709
23		Drive shaft (L.H.S) Assab 709
24		Spacer
25		Spherical thrust bearing 294
26		Spherical thrust bearing 293
27		Spherical roller bearing 2
28		Oil seal 130
28a		Oil seal 100
29		Locking collar
29a		Thrust ring (outside)
30		Taper spacer
30a		Main shaft Lock Nut
30b		Main Shaft Lock Washer
31		Left hand cover
32		Right hand cover
33		16″ dia. flexible coupling
34		Gearbox
35		30 kW TEFC squirrel cage motor
36		Gearbox pulley
37		Motor pulley
38		Coupling cover
39		Pulley cover
40		V-belt
41		Cone section (Bare Unit)
42		Intermediate Body ( Bare Unit)
43		Split spur gearbox (Bare Unit)
		Key for drive shaft
		Outlet Piece
22&23		Drive Shaft (LHS &RHS) 760

b. Kapasitas 15 Ton per jam

Part No.		Description
1		Hydraulic Cylinder (Rexroth)
2		Cone Guide Lock nut
3		Stabiliser
4		Cone guide
4a		Cone Guide bush c/w lock nut
5		U coupling (Locking Plate C)
6		Lengthening Shaft Stopper
7		Adjusting cone
8		Worm lengthening (Solid)
8a		Bush
11		Press cage 3×4 c/w 22,000 holes
12a		Worm screw (L.H.S) – Cast steel- Hollow
12b		Worm screw (R.H.S) – Cast steel- Hollow
12a		Worm screw (L.H.S) – 3% Ch. Molly- Hollow
12b		Worm screw (R.H.S) – 3% Ch. Molly- Hollow
13		Tie rod c/w nut
13a		Tie rod nut LHS/ RHS
14		Strainer plate
15		Oil seal 150
16		Wearing plate
17		Bearing cover Plate
19		Oil seal 120
20		Spherical roller bearing 22
21		Spur gear
22		Drive shaft (R.H.S) Assab 705
23		Drive shaft (L.H.S) Assab 705
24		Spacer
25		Spherical thrust bearing 29
26		Spherical thrust bearing 293
27		Spherical roller bearing 22
28		Oil seal 130
28a		Oil seal 100
29		Locking collar
29a		Thrust ring (outside)
30		Taper spacer
30a		Main shaft lock nut
30b		Main shaft lock Washer
31		Left hand cover
32		Right hand cover
33		16″ dia. flexible coupling
34		Gearbox
35		30 kW TEFC squirrel cage motor
36		Gearbox pulley
37		Motor pulley
38		Coupling cover
39		Pulley cover
40		V-belt
41		Cone Section (Bare Unit)
42		Intermediate Body (Bare Unit)
43		Split Spur Gearbox (Bare Unit)
		Key for drive shaft
62		Outlet piece

c. Kapasitas 20 Ton per jam

Part No.		Description
1		Hydraulic Cylinder (Rexroth)
2		Lock Nut
3		Stabilizer
3a		Press Cake Stopper Plate
4		Cone Guide
5		Wear Pipe c/w oil seal
5a		Wear Pipe Oil Seal
6		Outlet Piece
7		Adjusting Cone c/w bush
8 a)		Screw Drive Shaft (LHS) 709
8 b)		Screw Drive Shaft (RHS) 709
11		Press Cage 5 mm S/H (Boiler Plate)
12 ab)		Sectional Worm Screw L/R – C/steel
12 c)		Sectional Worm Screw L/R – Ch.Molly
12 d)		Sectional Worm Screw L/R – Ch.Molly
13		Main Shaft Coupling
14		Strainer Plate (S/S)
14a		Strainer Plate Bar
15		Oil Seal
16		Wearing Plate
17		Bearing cover Plate
19		Oil Seal
20		Spherical Roller Bearing
21		Spur Gear c/w Harden
22		Drive Shaft (RHS) 705
23		Drive Shaft (LHS) 705
24		Spacer
25		Spherical Roller Thrust Bearing  29424E
26		Spherical Roller Bearing
28		Oil Seal 140
31		Left Hand Cover
32		Right Hand Cover
33		Chain Coupling
34		Gearbox
35		37KW Motor
36		Taper Lock Pulley SPB3
37		Taper Lock Pulley SPB1
38		Coupling Cover
39		Pulley Cover
40		V-Belt
41		Cone Section (Bare Unit)
41a		Cone Section Leg
41b		Cone Section Leg Wheel
42		Intermediate Body (Bare Unit)
42a		Press Body Outlet Flange
42b		Intermediate S/S Cover
42c		Intermediate Side Cover
42d		Intermediate Top Cover
43		Spur Gearbox Split (Bare Unit)
43a		Spur Gearbox Side Cover
43b		Air Releaser
43c		Socket
43d		Oil Level Indicator
43e		Eye Bolt
44		Cone Section Mounting Plate
45		Spherical Roller Bearing c/w sleeve
46		Bearing Front Cover
47		Bearing Stopper (Ring)
48		Bearing Back Cover
49		Wear Pipe Lock Nut
52		Spacer
53		Bearing Back Cover
54		Oil Seal
55		O- ring
56		Cone Guide O-Ring
57		Cone Guide O-Ring
58		Cone Guide Packing
59		Adjusting Cone Bush
60		Drive Shaft Lock Nut
61		Drive Shaft Lock Washer
62		Base Frame
63		Hydraulic Nut
64		Hydraulic Cylinder Collar
65		Double Chain

Sekilas  foto sparepart screwpress:

 

 

 

Merek Screw Press Kelapa Sawit yang ada di Pasaran

Produsen mesin screw press pabrik Sawit pada awalnya banyak dari Negara Malaysia, tapi sekarang juga sudah ada beberapa produsen yang jual mesin screw press kelapa sawit berasal dari negara Indonesia. Beberapa merek screw press yang ada di Pabrik Sawit: CB – MODIPALM, Wang Yuen, KIEN SENG, MSB, GS, APINDO, LAJU, US (UNIVERSAL STEEL), UVE (UNIVESSEL).