Mesin Screw press Kelapa Sawit merupakan alat yang biasa digunakan dalam proses pemisahan minyak di mesin digester. Worm Screw (Kempa Ulir) di mesin Screw Press adalah salah satu komponen utama pada mesin pengekstraksi CPO (Crude Palm Oil) / minyak mentah sawit dari Tandan Buah Segar. Pabrik Minyak Kelapa Sawit memproses bahan baku berupa Buah Sawit atau sering disebut Tandan Buah Segar (TBS) menjadi minyak kelapa sawit CPO (Crude Palm Oil) dan inti sawit ( Palm Kernel).
Screw press Pabrik Kelapa Sawit berfungsi untuk mempress buah sawit. Kapasitas Screw Press ada : P10 , P15, P20 , bahkan ada merk tertentu sampai P30. Supaya hasil press baik, maka harus dijaga kondisi banyak sparepart di dalam mesin screw press atau Kempa Ulir Sawit misalnya: worm screw, press cage, dll.
Komponen mesin screw press Kelapa Sawit
Ada begitu banyak komponen di dalam mesin screw press ini, mulai dari komponen berukuran kecil sampai komponen berukuran besar. Dan semua komponen ini penting disupply dengan komponen yang asli untuk menjamin life time (umur) spare part di dalamnya.
Berikut ini adalah daftar spare part (komponen) di dalam mesin Kempa Ulir / mesin Screw Press merek CB – MODIPALM (buatan Malaysia) yang dibagi menurut Kapasitas Mesin Screw press / Kempa Ulir ini:
a. Kapasitas 10 Ton per jam
| Part No. | Description | |
| 1 | Hydraulic cylinder (Rexroth) | |
| 2 | Lock nut | |
| 3 | Stabiliser | |
| 4 | Cone guide | |
| 4a | Cone guide bush c/w lock nut | |
| 5 | U coupling ( Locking Plate C) | |
| 6 | Lengthening Shaft Stopper | |
| 7 | Adjusting cone | |
| 8 | Worm lengthening shaft | |
| 8a | Cast Iron Bush | |
| 10 | Hot water pipe | |
| 11 | Press cage 3×4 c/w 22,000 holes | |
| 12a | Worm screw (L.H.S) – C/steel Hollow | |
| 12b | Worm screw (R.H.S) – C/steel Hollow | |
| 12a | Worm screw (L.H.S) – 3% Chrome Molly -H | |
| 12b | Worm screw (R.H.S) – 3% Chrome Molly-H | |
| 13 | Tie rod c/w nut | |
| 13a | Tie rod Nut LHS/RHS | |
| 14 | Strainer plate (s/s) | |
| 15 | Oil seal 150 | |
| 16 | Wearing plate | |
| 17 | Bearing cover plate | |
| 19 | Oil seal 120 | |
| 20 | Spherical roller bearing 22224 | |
| 21 | Spur gear c/w Harden | |
| 22 | Drive shaft (R.H.S) Assab 709 | |
| 23 | Drive shaft (L.H.S) Assab 709 | |
| 24 | Spacer | |
| 25 | Spherical thrust bearing 294 | |
| 26 | Spherical thrust bearing 293 | |
| 27 | Spherical roller bearing 2 | |
| 28 | Oil seal 130 | |
| 28a | Oil seal 100 | |
| 29 | Locking collar | |
| 29a | Thrust ring (outside) | |
| 30 | Taper spacer | |
| 30a | Main shaft Lock Nut | |
| 30b | Main Shaft Lock Washer | |
| 31 | Left hand cover | |
| 32 | Right hand cover | |
| 33 | 16″ dia. flexible coupling | |
| 34 | Gearbox | |
| 35 | 30 kW TEFC squirrel cage motor | |
| 36 | Gearbox pulley | |
| 37 | Motor pulley | |
| 38 | Coupling cover | |
| 39 | Pulley cover | |
| 40 | V-belt | |
| 41 | Cone section (Bare Unit) | |
| 42 | Intermediate Body ( Bare Unit) | |
| 43 | Split spur gearbox (Bare Unit) | |
| Key for drive shaft | ||
| Outlet Piece | ||
| 22&23 | Drive Shaft (LHS &RHS) 760 |
b. Kapasitas 15 Ton per jam
| Part No. | Description | ||
| 1 | Hydraulic Cylinder (Rexroth) | ||
| 2 | Cone Guide Lock nut | ||
| 3 | Stabiliser | ||
| 4 | Cone guide | ||
| 4a | Cone Guide bush c/w lock nut | ||
| 5 | U coupling (Locking Plate C) | ||
| 6 | Lengthening Shaft Stopper | ||
| 7 | Adjusting cone | ||
| 8 | Worm lengthening (Solid) | ||
| 8a | Bush | ||
| 11 | Press cage 3×4 c/w 22,000 holes | ||
| 12a | Worm screw (L.H.S) – Cast steel- Hollow | ||
| 12b | Worm screw (R.H.S) – Cast steel- Hollow | ||
| 12a | Worm screw (L.H.S) – 3% Ch. Molly- Hollow | ||
| 12b | Worm screw (R.H.S) – 3% Ch. Molly- Hollow | ||
| 13 | Tie rod c/w nut | ||
| 13a | Tie rod nut LHS/ RHS | ||
| 14 | Strainer plate | ||
| 15 | Oil seal 150 | ||
| 16 | Wearing plate | ||
| 17 | Bearing cover Plate | ||
| 19 | Oil seal 120 | ||
| 20 | Spherical roller bearing 22 | ||
| 21 | Spur gear | ||
| 22 | Drive shaft (R.H.S) Assab 705 | ||
| 23 | Drive shaft (L.H.S) Assab 705 | ||
| 24 | Spacer | ||
| 25 | Spherical thrust bearing 29 | ||
| 26 | Spherical thrust bearing 293 | ||
| 27 | Spherical roller bearing 22 | ||
| 28 | Oil seal 130 | ||
| 28a | Oil seal 100 | ||
| 29 | Locking collar | ||
| 29a | Thrust ring (outside) | ||
| 30 | Taper spacer | ||
| 30a | Main shaft lock nut | ||
| 30b | Main shaft lock Washer | ||
| 31 | Left hand cover | ||
| 32 | Right hand cover | ||
| 33 | 16″ dia. flexible coupling | ||
| 34 | Gearbox | ||
| 35 | 30 kW TEFC squirrel cage motor | ||
| 36 | Gearbox pulley | ||
| 37 | Motor pulley | ||
| 38 | Coupling cover | ||
| 39 | Pulley cover | ||
| 40 | V-belt | ||
| 41 | Cone Section (Bare Unit) | ||
| 42 | Intermediate Body (Bare Unit) | ||
| 43 | Split Spur Gearbox (Bare Unit) | ||
| Key for drive shaft | |||
|
Outlet piece |
c. Kapasitas 20 Ton per jam
| Part No. | Description | ||
| 1 | Hydraulic Cylinder (Rexroth) | ||
| 2 | Lock Nut | ||
| 3 | Stabilizer | ||
| 3a | Press Cake Stopper Plate | ||
| 4 | Cone Guide | ||
| 5 | Wear Pipe c/w oil seal | ||
| 5a | Wear Pipe Oil Seal | ||
| 6 | Outlet Piece | ||
| 7 | Adjusting Cone c/w bush | ||
| 8 a) | Screw Drive Shaft (LHS) 709 | ||
| 8 b) | Screw Drive Shaft (RHS) 709 | ||
| 11 | Press Cage 5 mm S/H (Boiler Plate) | ||
| 12 ab) | Sectional Worm Screw L/R – C/steel | ||
| 12 c) | Sectional Worm Screw L/R – Ch.Molly | ||
| 12 d) | Sectional Worm Screw L/R – Ch.Molly | ||
| 13 | Main Shaft Coupling | ||
| 14 | Strainer Plate (S/S) | ||
| 14a | Strainer Plate Bar | ||
| 15 | Oil Seal | ||
| 16 | Wearing Plate | ||
| 17 | Bearing cover Plate | ||
| 19 | Oil Seal | ||
| 20 | Spherical Roller Bearing | ||
| 21 | Spur Gear c/w Harden | ||
| 22 | Drive Shaft (RHS) 705 | ||
| 23 | Drive Shaft (LHS) 705 | ||
| 24 | Spacer | ||
| 25 | Spherical Roller Thrust Bearing 29424E | ||
| 26 | Spherical Roller Bearing | ||
| 28 | Oil Seal 140 | ||
| 31 | Left Hand Cover | ||
| 32 | Right Hand Cover | ||
| 33 | Chain Coupling | ||
| 34 | Gearbox | ||
| 35 | 37KW Motor | ||
| 36 | Taper Lock Pulley SPB3 | ||
| 37 | Taper Lock Pulley SPB1 | ||
| 38 | Coupling Cover | ||
| 39 | Pulley Cover | ||
| 40 | V-Belt | ||
| 41 | Cone Section (Bare Unit) | ||
| 41a | Cone Section Leg | ||
| 41b | Cone Section Leg Wheel | ||
| 42 | Intermediate Body (Bare Unit) | ||
| 42a | Press Body Outlet Flange | ||
| 42b | Intermediate S/S Cover | ||
| 42c | Intermediate Side Cover | ||
| 42d | Intermediate Top Cover | ||
| 43 | Spur Gearbox Split (Bare Unit) | ||
| 43a | Spur Gearbox Side Cover | ||
| 43b | Air Releaser | ||
| 43c | Socket | ||
| 43d | Oil Level Indicator | ||
| 43e | Eye Bolt | ||
| 44 | Cone Section Mounting Plate | ||
| 45 | Spherical Roller Bearing c/w sleeve | ||
| 46 | Bearing Front Cover | ||
| 47 | Bearing Stopper (Ring) | ||
| 48 | Bearing Back Cover | ||
| 49 | Wear Pipe Lock Nut | ||
| 52 | Spacer | ||
| 53 | Bearing Back Cover | ||
| 54 | Oil Seal | ||
| 55 | O- ring | ||
|
Cone Guide O-Ring | ||
| 57 | Cone Guide O-Ring | ||
| 58 | Cone Guide Packing | ||
| 59 | Adjusting Cone Bush | ||
| 60 | Drive Shaft Lock Nut | ||
| 61 | Drive Shaft Lock Washer | ||
| 62 | Base Frame | ||
| 63 | Hydraulic Nut | ||
| 64 | Hydraulic Cylinder Collar | ||
| 65 | Double Chain |
Sekilas foto sparepart screwpress:
Merek Screw Press Kelapa Sawit yang ada di Pasaran
Produsen mesin screw press pabrik Sawit pada awalnya banyak dari Negara Malaysia, tapi sekarang juga sudah ada beberapa produsen yang jual mesin screw press kelapa sawit berasal dari negara Indonesia. Beberapa merek screw press yang ada di Pabrik Sawit: CB – MODIPALM, Wang Yuen, KIEN SENG, MSB, GS, APINDO, LAJU, US (UNIVERSAL STEEL), UVE (UNIVESSEL).
cara pemesanan barangx gmn??
Yth Pak Amsas,
Boleh minta no hp bpk? Cara pemesanan mudah pak, bpk tinggal email ke:
sales.medan@kharisma-sawit.com / sales.jakarta@kharisma-sawit.com / sparepart.medan@kharisma-sawit.com / sparepart.jakarta@kharisma-sawit.com
Atau bisa juga teleppn ke:
Kantor Medan: Telp: +62-61-8469822, +62-61-8469806,+62-61-8472878, 08116083141
Kantor Jakarta: Telp: +62-21-6332821/ 08561937055 / 082110867732
Website kami: http://www.kharisma-sawit.com
Makasi pak Amsas
Salam,
PT. Kharismapratama Abadisejatindo
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pak boleh jelaskan masing” fungsi nya.
maaf, utk menjelaskan satu persatu terlalu banyak.
mau tanya kalo kaca yg bentuknya sprti kaca mata yg didepan press itu namanya apa pak,dan fungsinya buat apa
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Kluaran dari taner kalau gak salah merek CHD kenapa ga di sebutkan
keren, artikel ini sangat membantu. aku jadi mengetahui banyak hal dari blog ini. mantap!!!
mau tanya kalo kaca yg bentuknya sprti kaca mata yg didepan press itu namanya apa pak,dan fungsinya buat apa
Fungsinya sebagai penahan tekanan wormscrew
maknyus, tulisan ini sangat membantu. saya jadi belajar banyak hal dari tulisan ini. good job!!!
Izin bertanya, saya mau order bearing press MSB P20 tapi belum tahu tipe bearing” apa saja yg mau diorder mohon penjelasannya.
Ada jual digister merk apindo ?
Pak bisa mnta spesifikasi cone guide emi P-15
pak p15 mengapa losse sangat tinggi sampai 4.3% apakah pengaruh dari life time nya tlg pencerahan pak,,,